Phoenix Dynamics

Phoenix Dynamics Limited is a leading design, development and manufacturing company specialising in electrical cable assemblies, wiring harnesses, power leads, control panels and electro-mechanical assemblies.

We have a wealth of experience supplying to a wide range of market sectors where many of our products find application in equipment in some of the harshest environments in the world.

Our customers range from small privately owned companies to large multi-national and overseas organisations in markets as diverse as Defence, Energy, Industrial, Motorsport and Rail. Our production quantities are as diverse as the markets we serve with volumes ranging from a 1off prototype through to repeat orders of 100’s of units per week, all manufactured to the high quality levels our customers expect.

Address

Unit 5 Century Road
High Carr Business Park
Newcastle under Lyme
Staffordshire
ST5 7UG

Tel

+44 (0) 1782 578333

Fax

+44 (0) 1782 578334

Established

1994

Facilities

16,000 sq ft

Employees

40

Sectors

Aerospace

 

Quality Certifications Held

ISO 9001:2008 AS9100 (Aerospace standard) and TS16949 (Automotive standard) ISO 14001 Environmental Management System standard. OHSAS 18001

Products and Services

Phoenix Dynamics’ demonstrated expertise in product innovation has led to customers asking for our support in the original design of new cable assemblies and other related products. Phoenix Dynamics can manage all aspects of the design cycle from early conceptual ideas through to a final technical design package or manufacturing drawing ready for production.

We can also carry out a full test programme as defined by the system specification to validate prototype harness design and then first off articles from a production run. Typical harness tests include thermal cycling, mechanical handling, EMC shielding effectiveness and immersion. Any deterioration in properties identified will be assessed in terms of changes to electrical parameters and fit for use.

Whether the attributes of the design brief be robustness, serviceability, weight reduction or environmental protection, Phoenix’s ability to engage technology to solve problems makes us the design partner of choice.

Processes

Phoenix Dynamics can manufacture a wide range of cable assemblies and wiring harness products in a variety of styles and finishes including heat-shrink, conduit tube, braid, woven cables, ribbon cables, tape and tie-wrap. Ruggedisation of cables is one of our major strengths and we have become experts in fully sealed, potted and over-moulded assemblies. Temperature extremes, water ingress and mechanical endurance are all design challenges we regularly face since many of our products find application in equipment operating in the harshest of environments.

We can offer assemblies made using bespoke multicore cables giving the customer the precise number, type and size of cores to suit their particular requirement. These machine built cables give the customer greater consistency of product with precise lay-up of conductors with even tension on all cores. Options include the addition of fillers for roundness and flexibility, EMC braids woven in situ to maximise shielding effectiveness and in the case of the extruded jacket, control over wall thickness and concentricity. All these elements combined with improved handling characteristics give higher performance levels than traditional hand built cables.

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